BENDIX BW1671 Manual de usuario Pagina 1

Busca en linea o descarga Manual de usuario para Motor BENDIX BW1671. BENDIX BW1671 User's Manual Manual de usuario

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1
®
Bendix
®
MC-11
Tractor AntiLock
SD-13-4761
FIGURE 1
LED DIAGNOSTIC
DISPLAY
14-PIN
CONNECTOR
M-12
MODULATOR
DELIVERY
DELIVERY
SUPPLY
CONTROL
EC-11
CONTROLLER
DESCRIPTION
The Bendix
®
MC-11
tractor antilock assembly is designed
to improve vehicle stability by reducing wheel lock-up during
aggressive braking. Like the MC-10
antilock assembly that
it replaces, the MC-11
tractor antilock assembly is a
one-channel system–it uses one modulator. And the system
can control single or tandem axles. The antilock assembly
mounts to the vehicle frame and usually replaces the drive
axle service relay valve.
The MC-11
tractor antilock assembly consists of an EC-11
electronic controller and an M-12
modulator. The EC-11
controller houses the electronics that regulate the antilock
system. The electronics are protected by a self-healing
silicone compound. The EC-11
controller contains a
diagnostic window and reset switch, and its 14 pin connector
is the electrical link to the rest of the antilock system. (See
Figure 2.) The controller mounts to the modulator with four
cap screws, and it is electrically connected to the modulator
with a four-pin connector. The M-12
modulator has two
components: solenoids, which rapidly apply and exhaust
air during an antilock stop, and a standard relay valve. (See
SD-13-4772 for more information on the M-12
modulator.)
The air connections for the MC-11
tractor antilock assembly
are as follows:
AIR CONNECTION EMBOSSED
IDENTIFICATION
Supply
(to reservoir) SUP
Delivery
(to brake actuator) DEL
Control
(to rear service brake valve delivery) CON
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Indice de contenidos

Pagina 1 - Tractor AntiLock

1®Bendix® MC-11™ Tractor AntiLockSD-13-4761FIGURE 1LED DIAGNOSTICDISPLAY14-PINCONNECTORM-12™MODULATORDELIVERYDELIVERYSUPPLYCONTROLEC-11™CONTROLLERDESC

Pagina 2

10TIPS1. All troubleshooting should begin by performing the“STARTUP,” which focuses on observing the antilockstatus light on the dash.2. The troublesh

Pagina 3

11TURN VEHICLE IGNITION ON.OBSERVE AMBER DASH LIGHT.DASH LIGHTNOT ONDASH LAMP DOES NOTBLINK, IT COMES ONAND REMAINS ON.DASH LIGHT FLASHESTWICE AND STA

Pagina 4 - PREVENTIVE MAINTENANCE

12DISCONNECT 14 PIN CONNECTOR FROMEC-11™ CONTROLLER OBSERVE DASH LIGHTREPEATSTARTUPWITH IGNITION ON, MEASURE VOLTAGEBETWEEN DASH LIGHT RELAY (PIN D)AN

Pagina 5 - OPERATIONAL AND LEAKAGE TESTS

13INSPECT EC-11™ CONTROLLERFOR ILLUMINATED LED(S)NOTE ILLUMINATEDLED(S) AND GO TOSECTION III-INSPECTION FORILLUMINATED REDLED(S)GO TO SECTIONVII - FAL

Pagina 6 - PERSONAL INJURY OR DEATH:

14INSPECT EC-15™ CONTROLLER FOR PRESENCEOF ILLUMINATED LEDS AND RECORD.VOLTAGE LED ILLU-MINATES WHEN POWERTO EC-11™ CONTROLLERFALLS OUTSIDE 9-18VOLT R

Pagina 7

15IS THE GREEN (PWR)LED ON?MAY HAVE ANINTERMITTENT FAILURE.CHECK VEHICLEELECTRICAL SPIKES ORTRANSIENT VOLTAGETURN IGNITION ON.MEASURE VOLTAGEBETWEEN P

Pagina 8

16RECORD INDICATEDFAILURE. PERFORMA RESET.DISCONNECT THE 4-PINCONNECTOR BETWEEN THEEC-11™ CONTROLLER AND THEM-12™ MODULATOR SOLENOIDASSEMBLY. CHECK RE

Pagina 9

17RECORD INDICATEDFAILUREMEASURE RESISTANCE ATTHE PROPER PINLOCATIONS ON THE 14-PINCONNECTOR.(“SNS 1” - PINS N AND P.“SNS 2” - PINS L AND M.)GO TO SEC

Pagina 10

18RESISTANCE OUTSIDE1500-2500 OHMSCHECK WIRING THATLEADS TO SENSORFOR INTERMITTENTCONNECTIONS ANDCONTINUITY. REPAIR/REPLACE ASNECESSARY.DISCONNECT SEN

Pagina 11 - TROUBLESHOOTING

19HOLD A MAGNET TO THE RESET SWITCH AND MAKE SUREALL LEDS ILLUMINATE WHEN MAGNET IS PRESENTREPEAT STARTUP, IF TESTINGRETURNS TO THIS PLACE TWICE,REPLA

Pagina 12

2EXH. BLK. PWRFIGURE 2 - TYPICAL MC-11™ TRACTOR ANTILOCK WIRING SCHEMATICEXH. BLK. GRDPOWERDASH LIGHTSENSORGROUNDSERIAL LINK14-PINCONNECTORSENSORRETA

Pagina 13

20HOLD A MAGNET TO THE RESET SWITCH ANDMAKE SURE ALL LEDS ILLUMINATE WHENMAGNET IS PRESENTREPEAT STARTUP, IFTESTING RETURNS TO THISPLACE TWICE, REPLAC

Pagina 14

3FIGURE 3 - APPLYING: NORMAL SERVICE APPLICATIONINLET SOLENOIDRESERVOIRDOUBLECHECK VALVEEXHAUSTSUPPLYEXHAUSTSOLENOIDThe wiring connections on the 14 p

Pagina 15

4which passes through the open inlet solenoid and into thecontrol cavity of the relay valve. The valve then applies air tothe service brake chambers i

Pagina 16

51. Remove any accumulated contaminants and visuallyinspect the exterior of the unit for excessive corrosion orphysical damage.2. Inspect all air line

Pagina 17

63. With the brake application held and a technician nearthe modulator, turn the vehicle ignition key to the ONposition. One short burst of air should

Pagina 18

7REMOVAL OF THE MC-11™ ASSEMBLY1. Prior to disassembly, remove as much contaminationas possible from the exterior of the assembly. Be sureto keep the

Pagina 19

81CAP SCREW724563891011121314FIGURE 7 - EXPLODED VIEW

Pagina 20

96. Install o-ring(5) into its groove in the piston(6). Installpiston(6) into the M-12™ modulator body. The piston stemfits into the small hole in the

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