BENDIX AD-9 AIR DRYER Guía para resolver problemas

Busca en linea o descarga Guía para resolver problemas para Secadoras de ropa eléctricas BENDIX AD-9 AIR DRYER. BENDIX AD-9 AIR DRYER Troubleshooting guide Manual de usuario

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*This guide is only for vehicles that use desiccant air dryers.
The guide consists of an introduction to air brake charging system
components, a table showing recommended vehicle maintenance
schedules, and a troubleshooting symptom and remedy section with tests
to diagnose most charging system problems.
Advanced Troubleshooting Guide
for Air Brake Compressors
*
This troubleshooting guide obsoletes and supersedes all previous published
troubleshooting information relative to Bendix air compressors.
Air brake charging system:
Slow build (9.0) . . . . . . . . . . . . . . . . . . 9 - 10
Doesn’t build air (10.0) . . . . . . . . . . . . . . . 11
Air dryer:
Doesn’t purge (14.0) . . . . . . . . . . . . . . . . . 12
Safety valve releases air (12.0) . . . . . . . . . 12
Compressor:
Constantly cycles (15.0) . . . . . . . . . . . . . . 13
Leaks air (16.0) . . . . . . . . . . . . . . . . . . . . . 13
Safety valve releases air (11.0) . . . . . . . . . 11
Noisy (18.0) . . . . . . . . . . . . . . . . . . . . . . . . 13
Reservoir:
Safety valve releases air (13.0) . . . . . . . . . 12
INDEX
Air
Coolant
Engine
Oil
Compressor leaks coolant (17.0) . . . . . . . . . . 13
Oil consumption (6.0) . . . . . . . . . . . . . . . . . . . . 9
Oil Test Card results (1.0) . . . . . . . . . . . . . . . . . 4
Oil is present:
On the outside of the compressor (2.0) . . . . 5
At the air dryer purge/exhaust
or surrounding area (3.0) . . . . . . . . . . . . 5
In the supply reservoir (4.0) . . . . . . . . . . 6 - 8
At the valves (5.0) . . . . . . . . . . . . . . . . . . . . 8
At air dryer cartridge (7.0) . . . . . . . . . . . . . . 9
In the ping tank or compressor
discharge aftercooler (8.0) . . . . . . . . . . . 9
Symptom Page Number
(1) Oil Leakage at Head Gasket . . . 14
(2) System Leakage . . . . . . . . . . . . 14
(3) Compressor Discharge and
Air Dryer Inlet Temperature . . . . 14
(4) Governor Malfunction . . . . . . . . 14
(5) Governor Control Line . . . . . . . . 15
(6) Compressor Unloader . . . . . . . . 15
BASIC Test Information . . . . . . 17-20
Test Procedures
Maintenance Schedule and
Usage Guidelines (Table A) . . . 3
Symptom Page Number
Maintenance & Usage Guidelines
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Indice de contenidos

Pagina 1 - Test Procedures

*This guide is only for vehicles that use desiccant air dryers.The guide consists of an introduction to air brake charging systemcomponents, a table s

Pagina 2 - (Supply Reservoir)

Symptom: What it may indicate: What you should do:10(g) Restricted air inlet (not enough airto compressor).ð Check compressor air inlet line forrestri

Pagina 3 - Vehicle Used for:

11Symptom: What it may indicate: What you should do:10.0 Air chargingsystem doesn’tbuild air.(a) Governor malfunction*.(b) Restricted discharge line.

Pagina 4 - BASIC Test

Symptom: What it may indicate: What you should do:1215.0 Compressorconstantly cycles(compressorremains unloadedfor a very shorttime.)(a)Air brake cha

Pagina 5

13Symptom: What it may indicate: What you should do:This guide attempts to cover mostcompressor system problems. Here aresome rare sources of problems

Pagina 6 - (Bendix kit P/N 5013711)

14TestsExterior leaks at the head gasket are not a sign that oil is being passedinto the air charging system. Oil weepage at the head gasket does not

Pagina 7

1. Ensure that the governor control line from thereservoir is located at or near the top of thereservoir. (This line, if located near the bottomof the

Pagina 9

HighSTART BASIC TESTIs this atransit vehicle, bulkunloader, or has morethan 5 axles?YES, this is a highair usevehicle.NO, this is a low airuse vehicle

Pagina 10 - Partly collapsed

Footnote 1: Note: Typical air dryer cartridge replacement schedule is every 3 yrs/ 300K miles for low air use vehicles and every year/100K miles forhi

Pagina 11

Park the vehicle on level ground and chock wheels. Build system pressure to governor cut-outand allow the pressure to stabilize for one minute.1: Obse

Pagina 12 - Technician removes

2Introduction to the Air Brake Charging SystemPowered by the vehicle engine, the air compressorbuilds the air pressure for the air brake system. Theai

Pagina 13 - Testing for leaks

20Technical BulletinBulletin No.: TCH-008-021 Effective Date: 11/1/92 Page: 1 of 2Subject: Air Brake System - Cold Weather Operation TipsAs the cold w

Pagina 14 - Fitting Fitting

21Bulletin No.: TCH-008-021 Effective Date: 11/1/92 Page: 2 of 2High Duty Cycle Vehicles (City Transit Coaches, Refuse Haulers, Etc.)The maximum disch

Pagina 15 - Tests (continued)

Technical BulletinBulletin No.: TCH-008-022 Effective Date: 1/1/1994 Page: 1 of 2Subject: Additional Cold Weather Operation Tips for the Air Brake Sys

Pagina 17 - (BASIC) Test Information

BW1971 • ©2004 Bendix Commercial Vehicle Systems LLC • All Rights Reserved • 9/14/04 • Printed in USA.24

Pagina 18 - BASIC test starts here:

3Compressor with up to 25% duty cycleFootnotes:1 With increased air demand the air dryer cartridge needs to be replaced more often.2 Use the drain val

Pagina 19 - (if the number of days is

4üAir Brake Charging System TroubleshootingHow to use this guide:1.0 Oil Test CardResultsNot a valid test.Discontinue using this test.Do not use this

Pagina 20 - Technical Bulletin

5Symptom: What it may indicate: What you should do:2.2 Oil leakingfrom compressor:(a)Excessive leak at head gasket.(b)Leak at bottom cover plate.(c)L

Pagina 21

64.0 Oil in Supply orService Reservoir(air dryer installed)(If a maintained Bendix®PuraGuard™ systemfilter or Bendix®PuraGuard® QC™ oilcoalescing fil

Pagina 22

7Symptom: What it may indicate: What you should do:(e)Air compressor discharge and/orair dryer inlet temperature too high.(f) Insufficient coolant flo

Pagina 23

Symptom: What it may indicate: What you should do:8(i) Poorly filtered inlet air (poor airquality to compressor).(j) Governor malfunction or setting.

Pagina 24

9Symptom: What it may indicate: What you should do:8.0 Oil in ping tankor compressor dis-charge aftercooler.Air brake charging system isfunctioning n

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