BENDIX BW2718 Manual de usuario

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1
Bendix
®
TABS‑6
Advanced Single‑Channel Trailer ABS Module
1. INTRODUCTION
The Bendix
®
TABS‑6
Adv module is an integrated single‑
channel (2S/1M) trailer service brake module controller for
air‑braked heavy‑duty semi‑trailers that features Bendix
®
Antilock Brake System (ABS) and Bendix
®
Trailer Roll Stability
Program (TRSP
®
).
Installed on semi‑trailers, the module acts as a relay valve
during normal braking, but during ABS events it will intervene
to help maintain vehicle stability and minimize stopping
distance by preventing wheel lock‑up. The Bendix TRSP
monitors the trailer’s motion and reduces the risk of roll overs
by automatically applying the brakes when a risk of roll over
is detected.
This module features:
● AmodulardesignwithanintegratedElectronicControlUnit
(ECU);pressuresensors;alateralaccelerationsensor;and
Modulator Relay Valve (MRV) — eliminating external pigtail
harnesses for these components.
● Anoperatingvoltagerangeof8-32volts.
● Optionalmountingtotheservicereservoirortothechassis,
without additional brackets.
● Anelectronicodometerwithtripcounters&serviceinterval
options.
● A scratch-pad feature with up to 1,008 bytes of freely
denableread/writetextspaceavailableforcustomeruse.
Section TABLE OF CONTENTS ...........PAGE
1. Introduction ...........................1‑2
2. Safe Maintenance Practices ................2
3. AntilockBrakeSystem(ABS)Operation .......3
4. TrailerRollStabilityProgram(TRSP)Operation 4
5. Components ..........................5‑6
6. Mounting ...............................7
7. Pigtail Wiring Harnesses . . . . . . . . . . . . . . . . . . .7
8. ABSIndicatorLamp.......................8
9. Bendix
®
WS‑24
Wheel Speed Sensors .......8
10. SAEJ2497(PLC)DiagnosticLink ...........9
11. SAEJ1939(CAN)DiagnosticLink ...........9
12. AuxiliaryI/O .............................9
13. Bendix
®
ABS Flex
Program ...............10
14. CustomerScratchPad....................10
15. Power-UpSequence . . . . . . . . . . . . . . . . . . . . .10
16. OdometerFunction ......................10
17. Non-StandardTireSize ...................11
18. DiagnosticTroubleCodeDetection ..........11
19. Partial ABS Shutdown . . . . . . . . . . . . . . . . . . . . 11
20. BlinkCodeDiagnostics ................ 11‑12
21. Auxiliary Features .......................12
22. DiagnosticTroubleCodes(DTCs)........13-19
Troubleshooting Section...................20-40
SD‑13‑47671
FIGURE 1 - TABS-6 ADVANCED SINGLE-CHANNEL MODULE (TABS-6 ADV) PLUS VIEW OF CONNECTOR
3/4" NPT Supply Port
with Integral Filter
Through-holes for Frame
(Chassis) Mounting
ECU Cover
(Sealed)
ECU Connector
Cover
(Removable)
Four (4) 3/8" NPT
Delivery Ports
(To Brake Chambers)
3/8" NPT Control Port
with Integral Filter
Integrated
Modulator
Relay Valve
To Remove Cover Slide
Lock Tab
18-Pin Connector
Wheel Speed
Sensor
Connectors
ECU Part Number
Label
(See Page 34)
3/8" NPT Load Port
(Air Suspension)
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Indice de contenidos

Pagina 1 - SD‑13‑47671

1Bendix® TABS‑6™ Advanced Single‑Channel Trailer ABS Module1. INTRODUCTIONThe Bendix® TABS‑6™ Adv module is an integrated single‑channel (2S/1M) trail

Pagina 2 - FOLLOW THESE INSTRUCTIONS TO

1013. BENDIX® ABS FLEX™ PROGRAMThe BendixABS Flex program usesAuxiliary DesignLanguage(ADL) toallowcustomizedauxiliary functionsto be c

Pagina 3 - (ABS) OPERATION

1117. NON‑STANDARD TIRE SIZEThe Bendix® TABS‑6™ Adv module allows for tire rolling radius and tone ring tooth count parameters to be set for the axle

Pagina 4 - ) OPERATION

12Wait until after the modulator chuff test before activating thebrakelightpower.Alternatively,waitve(5)seconds.Note: If certain Diagnostic

Pagina 5 - 5. COMPONENTS

1322. DIAGNOSTIC TROUBLE CODES (DTCS)1st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939(SPN/FMI)1

Pagina 6

14Diagnostic Trouble Codes (DTCs) (continued)1st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939 (SP

Pagina 7 - 7. PIGTAIL WIRING HARNESSES

15Diagnostic Trouble Codes (DTCs) (continued)1st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939 (SP

Pagina 8 - SPEED SENSORS

16Diagnostic Trouble Codes (DTCs) (continued)1st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939 (SP

Pagina 9 - 12. AUXILIARY I/O

17Diagnostic Trouble Codes (DTCs) (continued)1st Digit2nd DigitDiagnostic Code DescriptionPossible Causes / Repair InformationJ1587 (SID/FMI)J1939 (SP

Pagina 10 - Service Interval

18USING HAND‑HELD ORPC‑BASED DIAGNOSTICSTroubleshooting and Diagnostic Trouble Code (DTC)clearing,aswellasbeginningareconguration,mayals

Pagina 11 - 19. PARTIAL ABS SHUTDOWN

19How the Bendix® TRDU™ Tool OperatesWhentheTRDUtoolispluggedintotheadapter—andtheadapter/TRDUtoolisinstalledbetweenthetrailerconne

Pagina 12 - 21. AUXILIARY FEATURES

2● Anextendeddataloggingfeature,includingaresettabledrive recorder.● Awidevarietyofelectricalinputs/outputs(I/Os)allowthe customer t

Pagina 13 - Description

20To better serve you, please record the following information before you call the Bendix Tech Team, or include this information in your e‑mail:• Ben

Pagina 14 - (DTCs) (continued)

211. The TABS‑6 Adv module shall be installed with the followingconsiderations(seeFigures16through18):5°5°VERTICAL ORIENTATION (ROLL ANGLE)MUST

Pagina 15

22FIGURE 19 ‑ WHEEL SPEED SENSOR INSTALLATIONLEAKAGE AND OPERATIONAL TESTS1. Before performing the leakage tests, block the wheels.2. Fully charge t

Pagina 16

23• Pressure Sensor Test: Duringthistest,checksarecarried out that verify that the proper response is received from the pressure sensors during

Pagina 17

242131714816410153917115126182121121243211234432112345566432112342176544567321213174S-DS-C X1 “ECU”FIGURE 20 ‑ BENDIX® TABS- 6™ ADV MODULE ELECTRICAL

Pagina 18 - Troubleshooting

25FIGURE 22 - BENDIX® TABS- 6™ ADV MODULE - 2S/1M AXLE CONTROL (0 DEGREE) ABS ELECTRICAL & AIR SYSTEMFIGURE 23 - BENDIX® TABS- 6™ ADV MODULE - 2S/

Pagina 19 - Trailer Information Module

26Troubleshooting: System SchematicsFIGURE 24 - BENDIX® TABS- 6™ ADV MODULE - 2S/1M AXLE CONTROL (0 DEGREE) WITH REAR LIFT AXLE, ABS ELECTRICAL &

Pagina 20

27SectionA:(Power-UpSequence)Trailer‑Mounted ABS Indicator Lamp ...Page 27SectionB:(Power-UpSequence)Dash‑Mounted ABS Indicator La

Pagina 21 - ± 2" (5 cm)

28Observethedash-mountedTrailerABSIndicatorLampatPower-UpVerifythataPLCtrailerisconnectedto the tractor via the 7‑pin connector. Turnt

Pagina 22 - LEAKAGE AND OPERATIONAL TESTS

29SECTION C: TROUBLESHOOTING THE TRAILER‑MOUNTEDABS INDICATOR LAMP CIRCUITRYThe trailer‑mounted ABS indicator lamp did not illuminate during the power

Pagina 23 - ABS WIRING

33. ANTILOCK BRAKE SYSTEM (ABS) OPERATIONThe Bendix® TABS‑6™ Adv module uses wheel speed sensors, modulator relay valve(MRV);and an ECUtoop

Pagina 24 - TABS-6ADVANCEDMODULEECU

30SECTION D: TROUBLESHOOTING THEPOWER SUPPLYTurn off the power to the module, disconnectthe18-pinECUconnector.Checkforhighresistance(corrosion

Pagina 25 - 0 Degree Mounting Orientation

31SECTION E: TROUBLESHOOTING THEBENDIX® WS‑24™ WHEEL SPEED SENSORS (WSS)Turn off the power to the module, disconnect the wheel speed sensor connector.

Pagina 26

32SECTION F: TROUBLESHOOTING THELOAD SENSOR (OUT‑OF‑RANGE CONDITION)(Note: The indicator lamp for this condition is illuminated only after the vehicl

Pagina 27 - Troubleshooting: Flowcharts

331.CheckthattheElectronicControlUnit(ECU)isinstalledcorrectly(expectedorientationtovehicle).EachBendix® TABS‑6™AdvancedECUcomespr

Pagina 28

34ECU Part Number LabelThe external part number label is located above the control port of the module. If this label is not readable for any reason,

Pagina 30 - POWER SUPPLY

36SD‑13‑47671_US_001©2013BendixCommercialVehicleSystemsLLC,amemberoftheKnorr-BremseGroup•AllRightsReserved•6/13Log-on and Learn fr

Pagina 31 - WHEEL SPEED SENSORS (WSS)

44. BENDIX® TRAILER ROLL STABILITY PROGRAM (TRSP®) OPERATION WARNING! During a Bendix® TRSP® system intervention, the vehicle automatically decelerat

Pagina 32

55. COMPONENTSInstallations of the TABS‑6 Adv module use the following components:Internal:• Electronic Control Unit (ECU): TheECUmonitorsthe spe

Pagina 33 - Right - “Curb Side”

6• Pigtail Wiring Harness: A power pigtail harness is required,variationsthatincludeauxiliarysub-harnessesare available, as needed. See Figur

Pagina 34 - Knorr-Bremse 00 A

76. MOUNTING CONFIGURATIONSTank (Nipple) MountThe TABS‑6 Advanced module can be tank‑mounted using aschedule80(heavygaugesteel)3/4”NPTnipple

Pagina 35

8CAUTION: Correct wheel speed sensor installation is necessary for optimal ABS operation.Sensors should not be installed on a lift axle.1. For increa

Pagina 36 - Visit www.brake-school.com

910. SAE J2497 (PLC) DIAGNOSTIC LINKAll newer towed vehicles transmit a signal over the power linetothetowingvehicleABSECU.Thesignal,using

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