BENDIX MC-12 MODULATOR CONTROLLER ASSY Guía para resolver problemas Pagina 64

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More info: visit www.bendix.com 1-800-AIR-BRAKE (1-800-247-2725)
TEST 6
Dual circuit system integrity check (emergency braking)
and/or Automatic application of the parking brake and /or
Tractor protection valve operation
Full pressure, engine stopped, parking brakes
released
1. Drain the front axle or secondary reservoir to 0 psi.
A. The rear axle or primary reservoir should retain most of
its pressure.
B. On combination vehicles, the trailer air system should
remain charged.
C. Tractor and trailer brakes should not apply automatically.
2. With no air pressure in the front axle reservoir make a brake
application.
A. Rear axle brakes should apply and release when
application is released.
B. On combination vehicles the trailer brakes should also
apply and release when application is released.
C. The stop lamps should light and go off when the
application is released.
3. Optional “Pop” Pressure Vehicle Test Procedure
[Note: Bendix is not aware of any federal legislation that specifi es
the pressure at which the YELLOW parking brake control valve
must automatically “trip” to apply the vehicle parking brakes.
This includes the Federal Motor Carrier Safety Regulations
(FMCSR) for in-use vehicles, the CVSA out-of-service criteria,
and the Federal Motor Vehicle Safety Standards (FMVSS) for
newly manufactured vehicles. Although the “trip” pressure for
the parking brake control valve is not stipulated for in-use or
newly manufactured vehicles, a parking brake control valve “trip”
pressure of 20-40 psi is currently (02/2009) specifi ed as part of
the Commercial Driver License in the CDL Manual. The CDL
Manual is not consistent with the regulations cited above. See
Bulletin TCH-03-051.]
A. Install an accurate “shop standard” pressure gauge in the
secondary service reservoir.
B. Build pressure in the service reservoirs until the
compressor cut-out is reached, shut the engine off.
C. Open the manual drain valve on the primary service
reservoir allowing the reservoir to drain completely.
D. Open the secondary reservoir’s manual drain valve
creating a bleed rate of approximately 20-50 psi/min.
E. Verify that the parking control automatically “pops”.
4. For Towing Vehicles Only - Test the tractor protection valve
feature
A. Charge the air system to governor cut-out.
B. Disconnect the service or control (blue) line to the trailer.
C. Take care to restrain the service coupling and direct fl ow
safely away while making and holding a full service brake
application via the foot valve.
D. As the service application is vented through the open
gladhand the service system pressure drops until the
tractor protection control (red) valve trips shutting off the
leak through the open coupling.
E. Record the pressure in the service reservoirs. Disconnect
the trailer supply coupling to verify that the supply or
emergency (red) coupling has been vented to atmosphere,
thereby activating the trailer emergency feature.
5. Close the drain cocks, recharge system and drain rear axle,
primary reservoir to 0 psi.
A. The front axle reservoir should retain most of its pressure.
B. On combination vehicles the trailer air system should
remain charged.
6. With no air pressure in the rear axle reservoir, make and
release a brake application.
A. Front axle brakes should apply and release.
B. On combination vehicles the trailer brakes should also
apply and release.
C. If the vehicle is equipped with a spring brake modulating
valve, typically found on trucks, towing trucks and buses,
the rear axle brakes should also apply and release by
exhausting spring brake air.
Make all necessary repairs before proceeding; See
checklist 6 for common corrections.
CHECKLIST 6
If the vehicle fails to pass the tests outlined, then
check the following components for leakage and
proper operation:
1. Fittings
2. Kinked hose or tubing
3. Pressure protection valves
4. Double check valves
5. Tractor protection valve
6. Tractor protection control valve
7. Parking control valve
8. Relay valves (antilock modulators)
9. Trailer spring brake control valve
10. Inverting relay spring brake control valve (optional) straight
trucks and buses
Retest to verify proper operation of all items repaired
or replaced.
Air Brake System Troubleshooting Tests (continued)
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